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Cloisonné
is a famous traditional enamelware with a history of over 500 years.
Cloisonné is one of the famous arts and crafts of Beijing. The
making of cloisonné requires rather elaborate and complicated
processes: base-hammering, copper-strip inlay, soldering,
enamel-filling, enamel-firing, polishing and gilding. Base-hammering of
body is the first step in the making of cloisonné. The material
used for making the body is copper, because copper is easily hammered
and stretched. This step requires a sound judgment in the shaping and
uniformity of thickness and weight. It is in fact the work of the
copper-smith. The only difference is that when an article is shaped, the
copper-smith's work is finished, whereas the cloisonné
craftsman's work has just begun. The second step is filigree
soldering. This step requires great care and high creativeness. The
artisan adheres copper strips onto the body. These strips are of 1/16
inch in diameter and of lengths as the artisan desires. The strips of
filigree thus adhered make up a complicated but complete pattern. The
artisan has a blueprint in mind and he can make full use of his
experience, imagination and aesthetic view in setting the copper strips
on the body. The third step is to apply color which is known as enamel
filling. The color or enamel is like the glaze on ceramics. It is called
falang. Its basic elements are boric acid, saltpeter and alkaline. Owing
to the difference in the minerals added, the color differs accordingly.
Usually one with much iron will turn gray, with uranium, yellow, with
chromium, green, with zinc, white, with bronze, blue, with gold or
iodine, red. The colors are ground into minute powder and applied in the
cells separated by filigree. The fourth step is enamel firing. This is
done by putting the article, with its enamel filling, into a kiln. After
a short moment, the copper body will
turn red. But after firing, the enamel in the little compartments will
sink down a bit. That will require a re-filling. This process will go on
repeatedly until the little cells are filled. The fifth step is
polishing. The first polish is with emery. Its aim is to make the
filigree and the filled compartments even. The whole piece is again put
to fire, then polished once more with a whet-stone. Finally, a piece of
hard carbon is used to polish again so as to obtain some luster on the
surface of the article. The sixth step is gilding. This is done by
placing the article in fluid of gold or silver, changed with electric
current. The exposed parts of the filigree and the metal fringes of the
article will again undergo another electroplating and a slight polish.
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